Leading Industry Experts Speak to Latest Business Trends and Tactics at METALCON 2019
FOR IMMEDIATE RELEASE
(Newton, Mass., – August 13, 2019) — Up and coming industry experts present the latest business trends and techniques at METALCON 2019, the metal construction industry’s largest international event for metal construction products, technologies and solutions taking place in Pittsburgh on Wednesday, Oct. 16 – Friday, Oct. 18. Claire Kilcoyne, METALCON Show Director, says, “We have a solid line-up of educational sessions featuring industry-related topics and overall A/E/C business advice.”
Metal roll forming might not be as simple as you may think; machines can come in a variety of sizes, product outputs, uses, speeds, and more. Our friends with New Tech Machinery break it down with their Rollforming Learning Center. “Whether you notice it or not, products made using the process of metal rollforming are everywhere. Items could include something as visible as metal roofing or garage doors, or products working behind the scenes, like pipes, window frames, and countless others.”
According to the Metal Construction Association (MCA), roll forming is defined as: “A continuous bending operation in which a strip of metal, typically coiled steel or aluminum, is passed through consecutive sets of rolls, or stands, each performing only an incremental part of the bend until the desired cross-section profile is obtained. Portable roll forming is ideal for producing parts with long lengths or in large quantities and are designed so they can be moved easily to various locations or job sites.”
The history of roll forming is an interesting one. Dating back as early as 600 B.C., this archaic rollforming typically involved hammering ductile metals found in the earth, including copper and gold, with hard objects until they were flattened or formed into a shape. More advanced forms of rollforming developed over time with one of the earliest known designs of a more modern rollformer belonging to Leonardo da Vinci with a 1480 sketch of a “rolling mill” depicting a material passing through cylindrical rollers to be flattened. The first actual industrial rollforming/metal working plant on record launched in the early 1600s in the United Kingdom.
With over 25 years fabricating and producing portable metal roll forming equipment, New Tech Machinery knows the importance of education on how metal roll forming began and why it’s still so important to this day, especially if you work in the metal fabrication industry. If metal roll forming machinery didn’t exist, humans would have to put forth significant extra labor using press brakes, folders, and other equipment to make metal products. Instead, machines produce and roll thousands of pounds of metal per day significantly increasing productivity.
The first of the two-part program will be held on Wednesday, October 16 from 8:30 am – 12:00 pm and led by the following industry experts: Ryan Durst, Vice President Sales & Marketing, The Bradbury Company and Joe Beck, President, Beck Automation, Brian Rodgers, Sr. Application Engineer, Formtek, Inc., Andy Allman, President, AMS Controls Inc., and Steve Ebel, President, Roll Form Solutions Inc. They will cover the following topics:Considerations for Metal Building Roll Formers, Utilizing Exiting Capital Equipment and Tooling, Improve Profitability & Competitiveness through Computer Integrated Manufacturing and Proper Roll Form Tooling Setup and Troubleshooting. For details on Part I, please click HERE.
The second of the two-part program will be held on Thursday, October 17 from 8:30 am – 12:00 pm and led by the following industry experts: Brian Rodgers, Sr. Applications Engineer, Formtek, Inc., Paul Williams, Director of Sales, Hill Engineering, and Chuck Summerhill, Technical Sales/Engineer, TEKFAB. The following topics will be covered: Material and How it Affects Metal Building Products in the Roll Forming Process, Creative Options for Punching/Shearing/Cutoff Challenges in the Metal Building Industry, Advanced Roll Forming of Steel Framing Components, and Automation and Material Handling for Roll Formed Products – Emphasizing Operator Safety, Labor Reduction & High-Speed Production. For details on Part II, click HERE.
Magnificent Metal Monday hails the readers today by featuring Metal Construction News’ Readers’ Choice Awards for 2019. MCN comments, “In our sixth annual Readers’ Choice Awards, Metal Construction News readers identified four different roofing underlayments as their top products for the last year, and of those four, three were in the top six of overall products.
The list contains products ranging from metal roofing panels to insulated metal panels to chimney pots and caps. There were also a number of energy reduction products rising to the surface, including insulation materials and daylighting products that help reduce energy demands. But the bigger change in the 2019 Readers’ Choice Awards compared to previous years is the number of tools our readers were interested in. The Empire Level Manufacturing Co.’s TRUE Blue Squares took the top spot.
For a product to be considered for the Readers’ Choice Awards, it must have been featured in the editorial coverage between the May 2018 and April 2019 issues of Metal Construction News. MCN tracks the leads generated by each product from their readers and ranks them according to the number of leads. Continue reading the full story for the full list of the 30 winners.
Many of these manufacturing companies will be exhibiting at METALCON 2019, October 16-18, 2019 in Pittsburgh. Check out the FLOOR PLAN for the largest event in North America dedicated to metal in design and construction and register today. On behalf of the METALCON team, congratulations to the winners of the 2019 Metal Construction News Readers’ Choice Awards.
The wait is over! The National Football League (NFL) will kick off its 100th season tonight with the first round of preseason games. Pittsburgh … not only home to METALCON this year, but also home to the Pittsburgh Steelers, one of the oldest football franchises in NFL history. Steeler legend Rocky Bleier, who first played in 1968 and then again from 1971- 1980, will speak at METALCON 2019 on Leadership through Teamwork, Perseverance & Hope. Hosted by U.S. Steel, this Keynote Address will take place on Wednesday, October 16 from 11:00 am – 12:00 in the main theatre on the show floor.
Magnificent Metal Monday travels to Pittsburgh, PA, the location of METALCON 2019, for a look at a unique three-story home built in one of the city’s dense urban neighborhoods. Designed by David W. Nitchkey, a principal at CORE Architects of Pittsburgh, he opted for the use of exposed fastener panels from McElroy Metal for the home’s exterior.
Nitchkey’s home appeared in a recent issue of DesignandBuildwithMetal.com as a “featured project.” Nitchkey explains, “My wife and I both wanted to live in a contemporary urban home, reflecting a modern design on both the exterior and the interior. We chose metal to create the contemporary industrial aesthetic of the exterior. Beyond aesthetics, the exposed fastener metal panel system provided an economical solution and the material is basically maintenance free. After maintaining a large 1950s era suburban home for 14 years, we were ready to spend less time on exterior maintenance and more time enjoying the benefits of living in a city neighborhood.” Part of their decision to use metal was also to pay homage to the city’s steeped history in steel and metal making.
The home measures 2,500 square feet on a narrow 20-foot by 60-foot lot. “As a designer, I looked at the exterior cladding as an exercise in graphic design,” Nitchkey says. “The dimensional profiles, direction of the panel patterns, panel sizes and seaming, and exposed fastener colors, all became part of the layers of the design. Conceptually, the first floor horizontal U-Panels in a Charcoal color, provide a dark base to ground the structure and create a platform to support the silver Galvalume volume of the second and third floors, clad in vertical U-Panels. To provide a visual interest, ‘the wedge’ utilizes horizontal Mega Rib panels in Regal White. The added depth of these panels contrasts nicely against the shallower U-Panels.
Abreez Contracting of Pittsburgh installed the McElroy panels: 1,140 square feet of U-Panels in Charcoal, 3,408 square feet of U-Panels in unfinished Galvalume, 360 square feet of Mega-Rib panels in Regal White and 162 square feet of Matrix soffit panels in unfinished Galvalume.
McElroy Metal markets metal roofing, siding, and substructural products for architectural, residential, commercial, and industrial applications. McElroy has 13 manufacturing facilities across the United States. You can visit McElroy Metals and see their latest product line in Booth #1740 at METALCON 2019.
Magnificent Metal Monday travels to Champagne, France, where ancient history meets modern sustainability. Instead of tearing down and rebuilding, check out this “green renovation of a midcentury monstrosity.” As featured this week in Redshift by Autodesk, Aurélien Leriche, architect manager of Paris-based firm OuyOut, saw an opportunity to propose a green renovation for CDER, a management and accounting association, when they wanted to expand their offices in Épernay, the capital of Champagne.
METALCON 2019 is a “one-stop shop” for key training, education and one-on-one time with industry experts and exhibitors. It is a critical addition to any “punch list” for a roofing job. Recently featured in Metal Construction News, having a punch list is necessary in any metal roofing job whether it is a roof retrofit or new construction. The information that can be obtained at METALCON this year will give you the tools to complete a job accurately.
Apollo 11 astronaut Buzz Aldrin on the Moon and an image of Buzz Aldrin’s bootprint from the Apollo 11 mission. Image Credit: NASA
“One giant leap for mankind … ” This past weekend, the world celebrated 50 years since the the first man stepped foot on the moon. In a BBC News report, “NASA marked the anniversary by streaming footage of the launch online, giving a new generation a chance to see the historic moment that was watched by half a billion people 50 years ago. At the moment the spacecraft landed, Apollo 11 commander Neil Armstrong said: “Houston, Tranquility Base here. The Eagle has landed.”
According to Danny Kerr, Co-Founder of Breakthrough Academy and METALCON guest speaker, “Summer is the time to produce, but your crew members may have other things on their mind.” In an article that appeared in the July issue of Metal Construction News, Danny explains, ” It’s the dead of summer. The days are as long as they are hot. You and your team are doing your darndest to keep up with an insanely busy production season.” He calls it the “midsummer stutter” … a name he uses to describe the nose dive in productivity that seems to plague teams in late June and July.
While we may not be highlighting a magnificent building today in Magnificent Metal Monday, what could be more magnificent than raising awareness and funds for a good cause? Continuing METALCON’s 20-year history of “giving back,” we are delighted to announce that this year’s fundraising efforts will go toward the Veterans Leadership Program of Western Pennsylvania (VLP), a 501c(3) veteran-centric nonprofit organization headquartered in our host city of Pittsburgh.
The moment you’ve been waiting for (and that we’ve been blogging about) … METALCON REGISTRATION IS OPEN! 95 days until we all convene in Pittsburgh, PA, October 16-18! Industry icons, U.S. Steel and PPG Industrial Coatings, call Pittsburgh home and they are this year’s premier corporate sponsors alongside Metal Construction News. Come join us to see how America’s “steel city” will make the perfect backdrop for METALCON 2019. Continue reading to learn why you should be at METALCON 2019 …
Metal Construction News announced MBCEA’s Building of the Year Awards for 2019 in their July issue. Top honors went to the BARNES Buildings and Management Group based in Weymouth, MA, for their Boston MedFlight Hangar 12A project. The awards were announced at MBCEA’s Annual Meeting that took place in Myrtle Beach, South Carolina May 2-4.
U.S. Steel, a leading integrated steel producer, is sponsoring a brand new highly innovative area of the show floor exhibiting the latest construction technology products and solutions called CONTECH. U.S. Steel is known for Pittsburgh’s tallest skyscraper, the U. S. Steel Tower which is the company’s headquarters’ building located in the uptown section of downtown Pittsburgh. U.S. Steel constructed the tower, which opened in 1971, showcasing COR-TEN structural steel made at its former Homestead Works, just southeast of downtown Pittsburgh. U. S. Steel constructed two other notable Pittsburgh skyscrapers, Gateway Center and 525 William Penn Place.
METALCON 2019, the metal construction industry’s largest international event for metal construction products, technologies and solutions, together with Pittsburgh-based United States Steel Corporation (U.S. Steel) and PPG, are excited to welcome METALCON attendees to this year’s annual conference and tradeshow taking place Wednesday, Oct. 16 – Friday, Oct. 18. Still rightly known as the “Steel City,” Pittsburgh is no longer the rusty and gritty city image that comes to mind; it has transformed into a vibrant, high-tech, picturesque, charming, cosmopolitan, thriving metropolitan city. In fact, Pittsburgh was named one of the best cities for architecture from Travel + Leisure Magazine. Pittsburgh’s history, from military outpost to industrial giant, shows in many of its historic structures throughout the city. The churches, mansions, theaters, skyscrapers, and other historic buildings show the brilliance of architects of yesterday and today.
PPG, one of the world’s largest suppliers of paints, coatings and specialty materials, is sponsoring the PPG Theater, which will feature keynote speakers and other informative educational sessions. Sports icons Bryan Trottier, former professional ice hockey center and seven-time Stanley Cup winner who played in the NHL for the both the Pittsburgh Penguins and New York Islanders, and Rocky Bleier, a four-time NFL Superbowl Champion and running back for the Pittsburgh Steelers, will both present in the PPG Theater. Notable landmarks protected by PPG coatings include the David L. Lawrence Convention Center, one of the largest LEED® Gold-certified buildings in the world; the Tower at PNC Plaza, a 33-story LEED Platinum-certified high rise office building; PNC Park, home of the Pittsburgh Pirates; and Heinz Field Stadium, home of the Pittsburgh Steelers.
“Multiple factors go into the decision of where the show will take place each year,” said Claire Kilcoyne, METALCON Show Director. “Given Pittsburgh’s illustrious history in the steel and metal industry, along with its booming development and being home to local long-time partners, PPG and U.S. Steel, selecting Pittsburgh for the 2019 show was easy. With Pittsburgh’s two iconic companies serving as METALCON’s premier sponsors, we couldn’t feel more welcomed in the ‘Steel City,’ and we can’t wait for our home-town title sponsors to show us around.”
“Pittsburgh has so much to offer our attendees,” said Kilcoyne. “Carnegie Science Center, Carnegie Museum of Natural History, Pittsburgh Zoo, PPG Aquarium and Andy Warhol Museum are truly worth a visit. And, if folks feel like walking around the city, be sure to check out Pittsburgh’s Strip District, featuring local food vendors, unique restaurants and Pittsburgh-themed shops. Also, the Duquesne Incline Observation Deck offers a great view of the city skyline, and Point State Park is a great spot to see where the Allegheny and Monongahela rivers meet to form the Ohio River.”
METALCON takes place in downtown Pittsburgh. Designers, builders, developers, contractors, fabricators and suppliers from more than 50 countries attend this event each year. Industry experts from 250 leading companies exhibit the latest products and technology, while sharing their knowledge with attendees. Industry specialists present key topics in the show’s highly-rated, education program. For more information on this three-day event, visit www.metalcon.com or call 800-537-7765.
Magnificent Metal Monday take us to London, England, where a 23-m-long and 10-m-high “Neuron Pod” has opened at the science learning center at Queen Mary University of London’s campus in the area of Whitechapel. The Guardian reports, “Standing like an intergalactic porcupine, covered with long glowing quills that sway gently in the breeze, it is a startling thing to encounter in this unremarkable corner of hospital buildings and curry houses.” The structure was built from 13 pieces of weathering steel that were welded together on site.
Last month, Metal Construction News announced the eight honorees who were inducted into the 2019 Metal Construction Hall of Fame. These honorees represent the breadth of the industry and showcase the innovation and excitement that the industry offers.
For the full story and details on each of the honorees, check out June’s digital issue of Metal Construction News (page 16). Metal Construction News is the original news magazine of the metal construction industry and is the premier source for news, products and strategies. Devoted to educating building systems contractors, general contractors, suppliers, manufacturers and more, each issue features project overviews, field techniques, and technical issues dealing with the metal construction industry. They have been a long standing partner publication to METALCON.
On behalf of the METALCON team, we congratulate all of the inductees on their well deserved honor and recognition for their years of service to the industry.
In a city where “encores” are a nightly occurrence, Magnificent Metal Monday takes us to New York City where PPG has received their own “encore” at the Jacob Javits Convention Center. Featured in a recent issue of one of METALCON’s partner publications, DesignandBuildwithMetal.com, “PPG Duranar® coatings were selected to reprise their role as the metal coating of choice for the Jacob K. Javits Convention Center in Manhattan.”
Increase Credibility with Clients with a Roofing Certification
Our friends with MBCI shared in a blog post, “Just because you’ve been installing roofing for 30 years, doesn’t mean installer training and certification isn’t necessary. From a bottom line perspective, it’s important for companies to be proactive in making sure there is always someone on their team who is a certified installer for the products they use—or might use.”
With the knowledge that comes with certification, you’ll be able to assist contractors and consumers alike in choosing the right metal roof for their needs. Being a certified provider, homeowners, design professionals and contractors will be able to clearly differentiate quality levels of steep slope metal roofing by applying industry performance standards.
The award recognizes a Woman of Outstanding Roofing Leadership Distinction (W.O.R.L.D.).
Do you know someone who leads by example, with passion, strength and integrity? A true champion for women in the roofing industry as well as her local community and family?
The National Women in Roofing Organization’s mission is to support and empower women in our industry through education, mentorship, networking and recruiting, and our growing membership is filled with outstanding women who fulfill our mission on a daily basis nationwide! The organization focuses on connecting and empowering women so that their training and leadership skills can help drive the overall betterment and professionalism of the roofing industry.
After wrapping up two weeks of European travel, I couldn’t help but marvel at some of the more modern metal structures juxtaposed against historical thousand year old structures. For Magnificent Metal Monday we’ll travel to Dublin, Ireland, where one metal structure in particular caught my eye – there in the middle of Dublin’s historical town centre stands “The Spire,” a 120 meter high stainless steel spire.
The Dublin Spire, also known as the “Monument of Light,” was the winning entry in an architectural competition to provide a replacement for Nelson’s Pillar which was blown up in 1966. Nelson’s Pillar was a large granite column capped by a statue of Horatio Nelson, built in the centre of Dublin’s well known O’Connell Street. Nelson’s Pillar was completed in 1809 when Ireland was part of the United Kingdom; it survived until March 1966, when it was severely damaged by explosives planted by Irish republicans.
The column was originally dedicated to the memory of Nelson, which was erected in 1808; the foundation stone having been laid by the Duke of Richmond, Lord Lieutenant, on the 5th of February in that year. William Wilkins of Norwich designed it, but the statue of Nelson is by an Irish sculptor, Thomas Kirk, R.H.A. It was blown up in 1966 in the middle of the night, but the head of Nelson has been preserved by the Dublin Civic Museum.
The Dublin Spire is one hundred and twenty metres tall, making it by far the tallest structure in Dublin’s city centre. It is three metres wide at the base and tapers to a 15 centimentre wide beacon at the top. The steel underwent “shot peening” in order to subtly reflect the light falling on it. The pattern around the base of the Spire is based on a core sample of earth and rock formation taken from the ground where the spire stands. The pattern was applied by bead blasting the steel through rubber stencil masks whose patterns were created by water jet cutting based on core sample drawings supplied by the contractor.The top section is perforated and lit by small LEDs. The structure looks different under every lighting condition. At night, its stainless steel surface resembles black satin, while early morning and last light gave it a steely blue colour. In daytime under bright sunlight, it doesn’t look real from a distance, instead it looks like a computer simulation.
As we passed it on our tour, I wondered what this sleek steel structure was doing in the middle of this historical city. Our guide settled my curiosity and explained that the modern day spire is thought to serve as a symbol of moving Ireland forward into the next century.
Did you know that you will have four chances to win a $500 CASH PRIZE at METALCON 2019? All you have to do is visit all ten Innovation Stations located on the show floor and scan the METALCON APP for a chance to be entered into the daily drawing. Cash prizes are generously donated by METALCON’s long standing partner publication, DesignandBuildwithMetal.com. Drawings will be held on Wednesday at 2 pm and 5pm and Thursday at 2pm and 5pm; entry is based on cumulative scans not daily scans and a person may only win one time.
Summer is here and that means traveling through airports. According to Forbes, “This summer U.S. airlines are anticipating that a record 257.4 million will take to the skies between June 1 and August 31, up 3.4% compared to a year ago.” Airport construction projects continue to make headlines, but according to the New York Times, one in particular is shining as the “new jewel.” Singapore’s Changi Airport hopes to be a destination in itself and remove some of the stress that traveling can bring. The 10-story engineering marvel contains a forest, indoor waterfall, and more than 280 stores and restaurants. Magnificent Metal Monday takes a closer look at what it took to create this gem.
METALCON’s commitment to the industry goes far beyond exhibits. The show not only offers one on one interactions with exhibitors, but also offers opportunities to learn from industry experts. The METALCON team is excited to announce this year’s “line-up” for the PPG Theatre, sponsored by PPG which is headquartered in the host city, Pittsburgh. In addition PPG is sponsoring Bryan Trottier, former professional ice hockey player for the Pittsburgh Penguins and seven-time Stanley Cup winner, as one of the keynote speakers. A full schedule of general sessions on key industry topics will be available throughout the show in the PPG Theatre.
Magnificent Metal Monday (MMM) travels to Istanbul, Turkey to check out its newest landmark, the 388-meter high Camlica Tower. According to the Daily Sabah Istanbul, the radio-TV tower on Istanbul’s Asian side nears completion. The construction of the tower, which is hoped will end visual pollution of scattered giant and outdated TV antennae, started in March 2016 on Çamlıca hill overlooking the Bosporus.
Construction Dive has launched a new tool to map high-impact construction projects across the United States. Construction is an engine that powers the U.S. economy. Across the country, large-scale projects are shaping communities by enabling industry, improving transit and meeting changing demand for commercial space and housing.
Magnificent Metal Monday (MMM) takes us to Houston, Texas, to take a look at the new home of NASA’s Johnson Space Center (JSC) Biomedical Research & Environmental Sciences Division, a facility responsible for enhancing and studying astronaut and human health. Approximately 20,600 square feet of CENTRIA‘s metal panels provided the design solution for the “space age” building.
As featured in the April 2 issue of DesignandBuildwithMetal, Dennis Patrick, Architectural Discipline Leader and Professional Associate with HDR, the firm responsible for the building design, commented that “CENTRIA’s panels were the right fit for our needs.” “We needed a product that was able to resist material distortion from excessive solar heat and hold up to the tough Houston weather, including UV exposure and coastal marine corrosion.” CENTRIA used their Concept Series CS-220 and CS-260 single-skin rainscreen panels feature concealed fasteners and a common-lock joint that allows the panels to be integrated with each other. The panels can be installed vertically or horizontally and have an unbroken appearance that further adds to the product’s aesthetic versatility.
CENTRIA innovations in architectural metal wall and roof systems are helping building teams around the world envision metal as the future of the building envelope. Based in the Pittsburgh area, CENTRIA metal architectural systems are the perfect combination of science and aesthetics, offering advanced thermal and moisture protection technology, the broadest spectrum of design options, truly integrated components, and superior sustainability. CENTRIA is a Cornerstone Building Brands company.
You’ve all heard the expression “When in Rome” … so it is only fitting that “while in Pittsburgh,” we will pay homage to the city’s rich historyin sports by having two of their sports icons at METALCON 2019 which will be held in the “Steel City,” October 16-18, 2019. The METALCON team is thrilled to announce that former NFL Pittsburgh Steeler champion, Rocky Bleier, and former Pittsburgh Penguin superstar, Bryan Trottier, will take center stage as this year’s Keynote Speakers.
One of the aspects of writing the METALCON blog includes perusing through industry trades and stumbling on some really cool stories of metal projects happening in the world. While these are certainly more abstract that what the everyday builder in metal construction is working on, these are just too cool not to share. ArchDaily just put out this compilation of 15 architectural projects where steel truly is”steals” the show.