Category Archives: METALCON2019

METALCON 2019 – NEWS UPDATE

Leading Industry Experts Speak to Latest Business Trends and Tactics at METALCON 2019

FOR IMMEDIATE RELEASE

(Newton, Mass., – August 13, 2019) — Up and coming industry experts present the latest business trends and techniques at METALCON 2019, the metal construction industry’s largest international event for metal construction products, technologies and solutions taking place in Pittsburgh on Wednesday, Oct. 16 – Friday, Oct. 18. Claire Kilcoyne, METALCON Show Director, says, “We have a solid line-up of educational sessions featuring industry-related topics and overall A/E/C business advice.”

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The Essentials of Metal Roll Forming

Metal roll forming might not be as simple as you may think; machines can come in a variety of sizes, product outputs, uses, speeds, and more. Our friends with New Tech Machinery break it down with their Rollforming Learning Center. “Whether you notice it or not, products made using the process of metal rollforming are everywhere. Items could include something as visible as metal roofing or garage doors, or products working behind the scenes, like pipes, window frames, and countless others.”

According to the Metal Construction Association (MCA), roll forming is defined as: “A continuous bending operation in which a strip of metal, typically coiled steel or aluminum, is passed through consecutive sets of rolls, or stands, each performing only an incremental part of the bend until the desired cross-section profile is obtained. Portable roll forming is ideal for producing parts with long lengths or in large quantities and are designed so they can be moved easily to various locations or job sites.”

The history of roll forming is an interesting one. Dating back as early as 600 B.C., this archaic rollforming typically involved hammering ductile metals found in the earth, including copper and gold, with hard objects until they were flattened or formed into a shape. More advanced forms of rollforming developed over time with one of the earliest known designs of a more modern rollformer belonging to Leonardo da Vinci with a 1480 sketch of a “rolling mill” depicting a material passing through cylindrical rollers to be flattened. The first actual industrial rollforming/metal working plant on record launched in the early 1600s in the United Kingdom.

With over 25 years fabricating and producing portable metal roll forming equipment, New Tech Machinery knows the importance of education on how metal roll forming began and why it’s still so important to this day, especially if you work in the metal fabrication industry. If metal roll forming machinery didn’t exist, humans would have to put forth significant extra labor using press brakes, folders, and other equipment to make metal products. Instead, machines produce and roll thousands of pounds of metal per day significantly increasing productivity.

ROLL FORMING EDUCATION AVAILABLE AT METALCON 2019

If you’ve come to METALCON shows in the past, you know that it is more than just exhibits. Attendees have the opportunity to learn from key industry experts on important topics. At METALCON 2019, one of these topics includes a special two-part program on Roll Forming for the Metal Construction Industry.

The first of the two-part program will be held on Wednesday, October 16 from 8:30 am – 12:00 pm and led by the following industry experts: Ryan Durst, Vice President Sales & Marketing, The Bradbury Company and Joe Beck, President, Beck Automation, Brian Rodgers, Sr. Application Engineer, Formtek, Inc., Andy Allman, President, AMS Controls Inc., and Steve Ebel, President, Roll Form Solutions Inc. They will cover the following topics: Considerations for Metal Building Roll Formers, Utilizing Exiting Capital Equipment and Tooling, Improve Profitability & Competitiveness through Computer Integrated Manufacturing and Proper Roll Form Tooling Setup and Troubleshooting. For details on Part I, please click HERE.

The second of the two-part program will be held on Thursday, October 17 from 8:30 am – 12:00 pm and led by the following industry experts: Brian Rodgers, Sr. Applications Engineer, Formtek, Inc., Paul Williams, Director of Sales, Hill Engineering, and Chuck Summerhill, Technical Sales/Engineer, TEKFAB. The following topics will be covered: Material and How it Affects Metal Building Products in the Roll Forming Process, Creative Options for Punching/Shearing/Cutoff Challenges in the Metal Building Industry, Advanced Roll Forming of Steel Framing Components, and Automation and Material Handling for Roll Formed Products – Emphasizing Operator Safety, Labor Reduction & High-Speed Production. For details on Part II, click HERE.

Part I is Session Number: SP4 on Wednesday, October 16, 2019: 8:30 AM – 12:00 PM and Part II is Session Number: SP8 on Thursday, October 17, 2019: 8:30 AM – 12:00 PM; Cost is $160 for each part. REGISTER TODAY.

This program is sponsored by the Fabricators & Manufacturers Association, International® (FMA).

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MMM – MCN Readers’ Choice Awards 2019

Taking the #1 spot – TRUE BLUE Squares by Empire Level Manufacturing Co.

Magnificent Metal Monday hails the readers today by featuring Metal Construction News’ Readers’ Choice Awards for 2019. MCN comments, “In our sixth annual Readers’ Choice Awards, Metal Construction News readers identified four different roofing underlayments as their top products for the last year, and of those four, three were in the top six of overall products.

The list contains products ranging from metal roofing panels to insulated metal panels to chimney pots and caps. There were also a number of energy reduction products rising to the surface, including insulation materials and daylighting products that help reduce energy demands. But the bigger change in the 2019 Readers’ Choice Awards compared to previous years is the number of tools our readers were interested in. The Empire Level Manufacturing Co.’s TRUE Blue Squares took the top spot. 

For a product to be considered for the Readers’ Choice Awards, it must have been featured in the editorial coverage between the May 2018 and April 2019 issues of Metal Construction News. MCN tracks the leads generated by each product from their readers and ranks them according to the number of leads. Continue reading the full story for the full list of the 30 winners.

Many of these manufacturing companies will be exhibiting at METALCON 2019, October 16-18, 2019 in Pittsburgh. Check out the FLOOR PLAN for the largest event in North America dedicated to metal in design and construction and register today. On behalf of the METALCON team, congratulations to the winners of the 2019 Metal Construction News Readers’ Choice Awards.

CLICK ON THE IMAGE FOR A SPECIAL BLOG REGISTRATION DISCOUNT. The promo code does not work for exhibitors, manufacturers, suppliers or distributor registration categories.

Are you Ready for Some Football?

Legendary NFL star and former Pittsburgh Steeler, Rocky Bleier.

The wait is over! The National Football League (NFL) will kick off its 100th season tonight with the first round of preseason games. Pittsburgh … not only home to METALCON this year, but also home to the Pittsburgh Steelers, one of the oldest football franchises in NFL history. Steeler legend Rocky Bleier, who first played in 1968 and then again from 1971- 1980, will speak at METALCON 2019 on Leadership through Teamwork, Perseverance & Hope. Hosted by U.S. Steel, this Keynote Address will take place on Wednesday, October 16 from 11:00 am – 12:00 in the main theatre on the show floor.

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MMM – Metal Panels are Economical Solution for Pittsburgh Urban Home

Photo Courtesy: DesignandBuildwithMetal.com

Magnificent Metal Monday travels to Pittsburgh, PA, the location of METALCON 2019, for a look at a unique three-story home built in one of the city’s dense urban neighborhoods. Designed by David W. Nitchkey, a principal at CORE Architects of Pittsburgh, he opted for the use of exposed fastener panels from McElroy Metal for the home’s exterior.

Nitchkey’s home appeared in a recent issue of DesignandBuildwithMetal.com as a “featured project.” Nitchkey explains, “My wife and I both wanted to live in a contemporary urban home, reflecting a modern design on both the exterior and the interior. We chose metal to create the contemporary industrial aesthetic of the exterior. Beyond aesthetics, the exposed fastener metal panel system provided an economical solution and the material is basically maintenance free. After maintaining a large 1950s era suburban home for 14 years, we were ready to spend less time on exterior maintenance and more time enjoying the benefits of living in a city neighborhood.” Part of their decision to use metal was also to pay homage to the city’s steeped history in steel and metal making.

The home measures 2,500 square feet on a narrow 20-foot by 60-foot lot. “As a designer, I looked at the exterior cladding as an exercise in graphic design,” Nitchkey says. “The dimensional profiles, direction of the panel patterns, panel sizes and seaming, and exposed fastener colors, all became part of the layers of the design. Conceptually, the first floor horizontal U-Panels in a Charcoal color, provide a dark base to ground the structure and create a platform to support the silver Galvalume volume of the second and third floors, clad in vertical U-Panels. To provide a visual interest, ‘the wedge’ utilizes horizontal Mega Rib panels in Regal White. The added depth of these panels contrasts nicely against the shallower U-Panels.

Photo Courtesy: DesignandBuildwithMetal.com

Abreez Contracting of Pittsburgh installed the McElroy panels: 1,140 square feet of U-Panels in Charcoal, 3,408 square feet of U-Panels in unfinished Galvalume, 360 square feet of Mega-Rib panels in Regal White and 162 square feet of Matrix soffit panels in unfinished Galvalume.

McElroy Metal markets metal roofing, siding, and substructural products for architectural, residential, commercial, and industrial applications. McElroy has 13 manufacturing facilities across the United States. You can visit McElroy Metals and see their latest product line in Booth #1740 at METALCON 2019.

DesignandBuildwithMetal.com will also be on hand at METALCON 2019 with their generous support of the cash prizes for the Innovation Station Scavenger Hunt.

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MMM – Sustainable Renovation is Trés Magnifique

A rendering of renovations for the CDER building in Champagne, France, featuring a green double facade. Courtesy of OuyOut/SAT Manager.

Magnificent Metal Monday travels to Champagne, France, where ancient history meets modern sustainability. Instead of tearing down and rebuilding, check out this “green renovation of a midcentury monstrosity.” As featured this week in Redshift by Autodesk, Aurélien Leriche, architect manager of Paris-based firm OuyOut, saw an opportunity to propose a green renovation for CDER, a management and accounting association, when they wanted to expand their offices in Épernay, the capital of Champagne.

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Make METALCON your Metal Roofing Punch List

METALCON 2019 is a “one-stop shop” for key training, education and one-on-one time with industry experts and exhibitors. It is a critical addition to any “punch list” for a roofing job. Recently featured in Metal Construction News, having a punch list is necessary in any metal roofing job whether it is a roof retrofit or new construction. The information that can be obtained at METALCON this year will give you the tools to complete a job accurately.

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How to Beat Summer Blues and Drive Productivity

According to Danny Kerr, Co-Founder of Breakthrough Academy and METALCON guest speaker, “Summer is the time to produce, but your crew members may have other things on their mind.” In an article that appeared in the July issue of Metal Construction News, Danny explains, ” It’s the dead of summer. The days are as long as they are hot. You and your team are doing your darndest to keep up with an insanely busy production season.” He calls it the “midsummer stutter” … a name he uses to describe the nose dive in productivity that seems to plague teams in late June and July.

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MMM – METALCON 2019 UPDATE

While we may not be highlighting a magnificent building today in Magnificent Metal Monday, what could be more magnificent than raising awareness and funds for a good cause? Continuing METALCON’s 20-year history of “giving back,” we are delighted to announce that this year’s fundraising efforts will go toward the Veterans Leadership Program of Western Pennsylvania (VLP), a 501c(3) veteran-centric nonprofit organization headquartered in our host city of Pittsburgh.

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METALCON Registration is OPEN!

The moment you’ve been waiting for (and that we’ve been blogging about) … METALCON REGISTRATION IS OPEN! 95 days until we all convene in Pittsburgh, PA, October 16-18! Industry icons, U.S. Steel and PPG Industrial Coatings, call Pittsburgh home and they are this year’s premier corporate sponsors alongside Metal Construction News. Come join us to see how America’s “steel city” will make the perfect backdrop for METALCON 2019. Continue reading to learn why you should be at METALCON 2019 …

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MBCEA’s 2019 Building of the Year Awards

MBCEA Building of the Year; photo credit Metal Construction News.

Metal Construction News announced MBCEA’s Building of the Year Awards for 2019 in their July issue. Top honors went to the BARNES Buildings and Management Group based in Weymouth, MA, for their Boston MedFlight Hangar 12A project. The awards were announced at MBCEA’s Annual Meeting that took place in Myrtle Beach, South Carolina May 2-4.

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MMM – Encore for PPG’s Duranar® Coatings

In a city where “encores” are a nightly occurrence, Magnificent Metal Monday takes us to New York City where PPG has received their own “encore” at the Jacob Javits Convention Center. Featured in a recent issue of one of METALCON’s partner publications, DesignandBuildwithMetal.com, “PPG Duranar® coatings were selected to reprise their role as the metal coating of choice for the Jacob K. Javits Convention Center in Manhattan.”

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Metal Roof Installation Training offered at METALCON 2019

Increase Credibility with Clients with a Roofing Certification

Photo credit: MBCI

Our friends with MBCI shared in a blog post, “Just because you’ve been installing roofing for 30 years, doesn’t mean installer training and certification isn’t necessary. From a bottom line perspective, it’s important for companies to be proactive in making sure there is always someone on their team who is a certified installer for the products they use—or might use.”

With the knowledge that comes with certification, you’ll be able to assist contractors and consumers alike in choosing the right metal roof for their needs. Being a certified provider, homeowners, design professionals and contractors will be able to clearly differentiate quality levels of steep slope metal roofing by applying industry performance standards.

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National Women in Roofing Seeks Award Nominations for New WORLD Award

From our friends with National Women in Roofing and Roofers Coffee Shop

June 15, 2019

The award recognizes a Woman of Outstanding Roofing Leadership Distinction (W.O.R.L.D.).

Do you know someone who leads by example, with passion, strength and integrity? A true champion for women in the roofing industry as well as her local community and family?

The National Women in Roofing Organization’s mission is to support and empower women in our industry through education, mentorship, networking and recruiting, and our growing membership is filled with outstanding women who fulfill our mission on a daily basis nationwide!  The organization focuses on connecting and empowering women so that their training and leadership skills can help drive the overall betterment and professionalism of the roofing industry. 

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Innovation Stations Return to METALCON 2019

Did you know that you will have four chances to win a $500 CASH PRIZE at METALCON 2019? All you have to do is visit all ten Innovation Stations located on the show floor and scan the METALCON APP for a chance to be entered into the daily drawing. Cash prizes are generously donated by METALCON’s long standing partner publication, DesignandBuildwithMetal.com. Drawings will be held on Wednesday at 2 pm and 5pm and Thursday at 2pm and 5pm; entry is based on cumulative scans not daily scans and a person may only win one time.

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Theater Education Schedule Announced for METALCON 2019

METALCON’s commitment to the industry goes far beyond exhibits. The show not only offers one on one interactions with exhibitors, but also offers opportunities to learn from industry experts. The METALCON team is excited to announce this year’s “line-up” for the PPG Theatre, sponsored by PPG which is headquartered in the host city, Pittsburgh. In addition PPG is sponsoring Bryan Trottier, former professional ice hockey player for the Pittsburgh Penguins and seven-time Stanley Cup winner, as one of the keynote speakers. A full schedule of general sessions on key industry topics will be available throughout the show in the PPG Theatre.

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MMM – NASA’s Johnson Space Center

Magnificent Metal Monday (MMM) takes us to Houston, Texas, to take a look at the new home of NASA’s Johnson Space Center (JSC) Biomedical Research & Environmental Sciences Division, a facility responsible for enhancing and studying astronaut and human health. Approximately 20,600 square feet of CENTRIA‘s metal panels provided the design solution for the “space age” building.

As featured in the April 2 issue of DesignandBuildwithMetal, Dennis Patrick, Architectural Discipline Leader and Professional Associate with HDR, the firm responsible for the building design, commented that “CENTRIA’s panels were the right fit for our needs.” “We needed a product that was able to resist material distortion from excessive solar heat and hold up to the tough Houston weather, including UV exposure and coastal marine corrosion.” CENTRIA used their Concept Series CS-220 and CS-260 single-skin rainscreen panels feature concealed fasteners and a common-lock joint that allows the panels to be integrated with each other. The panels can be installed vertically or horizontally and have an unbroken appearance that further adds to the product’s aesthetic versatility.

CENTRIA innovations in architectural metal wall and roof systems are helping building teams around the world envision metal as the future of the building envelope. Based in the Pittsburgh area, CENTRIA metal architectural systems are the perfect combination of science and aesthetics, offering advanced thermal and moisture protection technology, the broadest spectrum of design options, truly integrated components, and superior sustainability. CENTRIA is a Cornerstone Building Brands company.

METALCON is thrilled to welcome CENTRIA back as an exhibitor at METALCON 2019. Be sure to visit them in Booth #747 on the show floor. For a little pre-planning, check out METALCON’s floor plan. Partner publication, DesignandBuildwithMetal.com, will also be at this year’s show and once again be the sponsor of the cash prizes for the Innovation Stations Scavenger Hunt.

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SUBSCRIBE to METALCON and be the first to know when registration is open. METALCON 2019 will take place in Pittsburgh, October 16-18.

METALCON: HOT OFF THE PRESS – KEYNOTE SPEAKERS ANNOUNCED

You’ve all heard the expression “When in Rome” … so it is only fitting that “while in Pittsburgh,” we will pay homage to the city’s rich history in sports by having two of their sports icons at METALCON 2019 which will be held in the “Steel City,” October 16-18, 2019. The METALCON team is thrilled to announce that former NFL Pittsburgh Steeler champion, Rocky Bleier, and former Pittsburgh Penguin superstar, Bryan Trottier, will take center stage as this year’s Keynote Speakers.

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Steel Tariffs — Hot Topic at METALCON 2019

Although imposed over a year ago, steel tariffs are still making headlines in today’s news. How have they affected your business this past year? Earlier today, Bloomberg News reported that after one year since the tariffs were imposed that it’s had mixed results. They are reporting that while the steel industry saw some growth in job creation, it was at a cost of approximately $900,000 per job to the taxpayer. And while American steel producers of materials like nuts and bolts saw significant gains in sales as a result of increasing their prices, large American steel companies like NUCOR and U.S. Steel saw their overall shares slump in the past year.

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MMM – Top Metal Builders of 2018

Credit: Metal Construction News

Metal Construction News just published their comprehensive report on the Top Metal Builders of 2018 based on steel tonnage usage. Overall they reported 2018 to be a strong year for metal builders based on both tonnage and square footage. Over the last 9 years, the tonnage of steel used annually by the largest metal builders has trended upward except for a slip in 2016 and 2017.

Overall, the reported use of steel jumped from 1,801.4 tons in 2017 to 2,495.8, which is more than a 36 percent increase. The size of the buildings constructed jumped more than 19 percent from 509,475 to 606,551 square feet. According to the report, CDMG, located in Canonsburg, PA, had the largest ranking increase in both tonnage and square footage.

Labor shortage still remains the number one challenge that the industry faced in 2018 and is still facing in 2019.

Courtesy of Metal Construction News

To read the full report, click HERE.

Metal Construction News has been a long-standing METALCON Partner Publication and will be on hand at METALCON 2019 in Pittsburgh, October 16-18, 2019. Make plans today to join us at the only event focused on the use of metal in design and construction. Your Total Experience awaits you.

Construction Safety Week 2019

The Construction Industry Safety (CISI) group, comprised of more than 70 national and global construction firms, and the Incident and Injury Free CEO (IIF) Forum have joined forces with a single aim: to inspire everyone in the industry to be leaders in safety. The Construction Industry Safety Initiative (CISI) includes twelve major contractors who come together every other year for a two-day meeting to discuss only one thing – SAFETY. CISI holds a Safety Summit that includes over 30 major contractors in the United States. The CEO Forum is led by a group of senior construction industry leaders who are committed to sharing Incident and Injury-Free™(IIF™) safety best practices. They have met bi-annually since 2009 with the objective to both sustain and recreate their present IIF™ journeys while at the same time creating the possibility of an industry-wide safety transformation.

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MMM – Home of First Aluminum Building

Alcoa Building, Pittsburgh; photo courtesy of Historic Pittsburgh

We all know that Pittsburgh carries the moniker “Steel City,” but, did you know that Pittsburgh was the first city to build an all aluminum building? According to “Historic Pittsburgh,” the Alcoa Building, located at 425 6th Avenue in downtown Pittsburgh, used aluminum wherever possible including aluminum furniture, aluminum piping and wiring, and aluminum air-conditioning ducts. Its thirty-story tower is lighter and more efficient than buildings of comparable size at the time of its construction.

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METALCON 2019 Updates

Registration news coming soon! Click HERE to be the first to know!

METALCON 2019 is less than 6 months away so make your plans today to attend. We are headed to the “Steel City” for the first time which will only enhance the number one show for metal construction and roofing.

Sponsor Update: Sherwin Williams is back as a title sponsor, proudly sponsoring the METALCON APP. The METALCON APP is an excellent tool to navigate the show once you are on-site. Instructions on how to download the APP will be available closer to show time.

An exciting NEW feature this year will be the USS Technology Hub! Check out the Exhibit Floor Plan to see where it will be located. With United States Steel (USS) being headquartered in Pittsburgh, the METALCON Team couldn’t be more thrilled to have them sponsor this new show feature. With the changing demands of technology in the industry, this will be the “hub” to visit for learning how technology can meet your business needs.

In addition to previewing the Exhibit Floor, you can also preview METALCON’s Product Gallery. View product information that exhibitors plan to showcase at METALCON 2019. Click HERE for a sneak preview. And if you are an exhibitor, LOG IN to your account to upload your product information and increase your exposure opportunities.

HOUSING is OPEN! Make your hotel reservation today to secure the best room at the best rate with METALCON’s exclusive travel partner, Globetrotter Travel. There are already a couple of sold out hotels so don’t miss your opportunity to be in the METALCON room block and in a hotel that is walking distance from the convention center.

Technology will be Key in Rebuilding Notre Dame Cathedral

Laser scanned 3D image of Notre Dame; Andrew Tallon/Vassar College via National Geographic

Thanks to cutting-edge image technology, the daunting task of rebuilding a near 900 year old building will be possible. According to an article published last week in Futurism, “Thanks to the meticulous work of Vassar art historian Andrew Tallon, every exquisite detail and mysterious clue to the building’s 13th-century construction was recorded in a digital archive in 2015 using laser imaging. These records have revolutionized our understanding of how the spectacular building was built — and could provide a template for how Paris could rebuild.”

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MMM Celebrates Earth Day

On this Earth Day, Magnificent Metal Monday (MMM) turns to our friends at Metal Roofing Alliance to see how metal stacks up against other roofing materials in being environmentally friendly. According to MRA, metal is considered the most environmentally friendly and sustainable roofing material available based on its sustainability, energy savings and value. Metal roofs are 100% recyclable and are made with a minimum of 25% recycled material, depending on the type of metal. Metal roofs can also often be installed over an existing roof, eliminating the environmental impact of disposal.

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MMM – Robotics Headquarters Features All-Metal Aesthetic, Building Envelope

Innovation First International headquarters; photo courtesy of DesignandBuildwithMetal.com

Magnificent Metal Monday (MMM) travels to Greenville, Texas, to check out the new high tech headquarters for Innovation First International. As reported by our friends with DesignandBuildwithMetal.com in March, “The company behind the popular HEX BUG micro robotic toy line was founded on the belief that product and technological innovation are vital to success, so it’s no wonder the company turned to a state-of-the-art, Metl-Span building envelope for its new, 63,500 square-foot headquarters.”

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Ice Ice Baby – Pittsburgh Fever!

PPG Paints Arena, Pittsburgh, PA; Photo courtesy of The KMA Group

It’s a sports lovers week! First the NCAA Basketball Championship Game and now onto the Stanley Cup ice hockey playoffs. Why would we cover this for our METALCON readers you ask? If you haven’t already heard, METALCON 2019 is headed to Pittsburgh in October for the first time in its 28 year show history. There are a lot of factors that go into the decision of where the show will take place year over year. Given Pittsburgh’s illustrious history in the steel industry, along with the ongoing development of its downtown and convention district, selecting it for the 2019 show was an easy decision.

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New Report Suggests Growth for Metal Roofing is based on Climate Changes

Photo credit: Metal Roofing Alliance

According to the latest figures from the Metal Roofing Alliance (MRA), metal roofing is growing in popularity, especially in states that experience severe climate conditions. The report identifies the top five states for interest in metal roofing are Florida, Pennsylvania, California, New York and North Carolina, with Texas close behind.

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METALCON 2019 Announces Premier Sponsors for Pittsburgh, PA!

For the first time in METALCON’s show history, it will take place in the birth-place of steel. Given Pittsburgh’s illustrious history in the steel and metal industry, the METALCON team is extremely proud to announce that this year’s premier sponsors are Pittsburgh-based and long time standing partners, PPG Industries and U.S. Steel Corporation. “With Pittsburgh’s two iconic companies serving as METALCON’s premier sponsors, we couldn’t feel more welcomed in the “steel city,” said Claire Kilcoyne, METALCON Show Director.

PPG Industries will be sponsoring the “PPG Theatre,” and U.S. Steel will be sponsoring a brand new and highly innovative area of the show floor called the “U.S. Steel Tech Hub.”

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