Category Archives: MCA

The Essentials of Metal Roll Forming

Metal roll forming might not be as simple as you may think; machines can come in a variety of sizes, product outputs, uses, speeds, and more. Our friends with New Tech Machinery break it down with their Rollforming Learning Center. “Whether you notice it or not, products made using the process of metal rollforming are everywhere. Items could include something as visible as metal roofing or garage doors, or products working behind the scenes, like pipes, window frames, and countless others.”

According to the Metal Construction Association (MCA), roll forming is defined as: “A continuous bending operation in which a strip of metal, typically coiled steel or aluminum, is passed through consecutive sets of rolls, or stands, each performing only an incremental part of the bend until the desired cross-section profile is obtained. Portable roll forming is ideal for producing parts with long lengths or in large quantities and are designed so they can be moved easily to various locations or job sites.”

The history of roll forming is an interesting one. Dating back as early as 600 B.C., this archaic rollforming typically involved hammering ductile metals found in the earth, including copper and gold, with hard objects until they were flattened or formed into a shape. More advanced forms of rollforming developed over time with one of the earliest known designs of a more modern rollformer belonging to Leonardo da Vinci with a 1480 sketch of a “rolling mill” depicting a material passing through cylindrical rollers to be flattened. The first actual industrial rollforming/metal working plant on record launched in the early 1600s in the United Kingdom.

With over 25 years fabricating and producing portable metal roll forming equipment, New Tech Machinery knows the importance of education on how metal roll forming began and why it’s still so important to this day, especially if you work in the metal fabrication industry. If metal roll forming machinery didn’t exist, humans would have to put forth significant extra labor using press brakes, folders, and other equipment to make metal products. Instead, machines produce and roll thousands of pounds of metal per day significantly increasing productivity.

ROLL FORMING EDUCATION AVAILABLE AT METALCON 2019

If you’ve come to METALCON shows in the past, you know that it is more than just exhibits. Attendees have the opportunity to learn from key industry experts on important topics. At METALCON 2019, one of these topics includes a special two-part program on Roll Forming for the Metal Construction Industry.

The first of the two-part program will be held on Wednesday, October 16 from 8:30 am – 12:00 pm and led by the following industry experts: Ryan Durst, Vice President Sales & Marketing, The Bradbury Company and Joe Beck, President, Beck Automation, Brian Rodgers, Sr. Application Engineer, Formtek, Inc., Andy Allman, President, AMS Controls Inc., and Steve Ebel, President, Roll Form Solutions Inc. They will cover the following topics: Considerations for Metal Building Roll Formers, Utilizing Exiting Capital Equipment and Tooling, Improve Profitability & Competitiveness through Computer Integrated Manufacturing and Proper Roll Form Tooling Setup and Troubleshooting. For details on Part I, please click HERE.

The second of the two-part program will be held on Thursday, October 17 from 8:30 am – 12:00 pm and led by the following industry experts: Brian Rodgers, Sr. Applications Engineer, Formtek, Inc., Paul Williams, Director of Sales, Hill Engineering, and Chuck Summerhill, Technical Sales/Engineer, TEKFAB. The following topics will be covered: Material and How it Affects Metal Building Products in the Roll Forming Process, Creative Options for Punching/Shearing/Cutoff Challenges in the Metal Building Industry, Advanced Roll Forming of Steel Framing Components, and Automation and Material Handling for Roll Formed Products – Emphasizing Operator Safety, Labor Reduction & High-Speed Production. For details on Part II, click HERE.

Part I is Session Number: SP4 on Wednesday, October 16, 2019: 8:30 AM – 12:00 PM and Part II is Session Number: SP8 on Thursday, October 17, 2019: 8:30 AM – 12:00 PM; Cost is $160 for each part. REGISTER TODAY.

This program is sponsored by the Fabricators & Manufacturers Association, International® (FMA).

REGISTER TODAY!

2019 Metal Construction Hall of Fame

Photo Credit: Metal Construction News, June 2019

Last month, Metal Construction News announced the eight honorees who were inducted into the 2019 Metal Construction Hall of Fame. These honorees represent the breadth of the industry and showcase the innovation and excitement that the industry offers.

Over the past seven years, the Metal Building Manufacturers Association, the Metal Building Contractors & Erectors Association and the Metal Construction Association have partnered together to identify 51 Hall of Famers who represent the excitement of the industry.

This year’s honorees include:

For the full story and details on each of the honorees, check out June’s digital issue of Metal Construction News (page 16). Metal Construction News is the original news magazine of the metal construction industry and is the premier source for news, products and strategies. Devoted to educating building systems contractors, general contractors, suppliers, manufacturers and more, each issue features project overviews, field techniques, and technical issues dealing with the metal construction industry. They have been a long standing partner publication to METALCON.

On behalf of the METALCON team, we congratulate all of the inductees on their well deserved honor and recognition for their years of service to the industry.

MCA Presents Distinguished Service Awards

As announced in this week’s issue of DesignandBuildwithMetal.com, “The Metal Construction Association (MCA) proudly presented its annual Patrick R. Bush Volunteer Service Award to Jonathan Rider, and Larry A. Swaney Award to Mark James. Both Rider and James have been long-standing and significant contributors to the METALCON show. The prestigious awards were given during MCA’s winter meeting January 15th in Key Largo.

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Let it Snow!

As winter weather officially sets in and reports of snow and ice storms appear in the news on a more regular basis, thanks to our friends at MCA, you will be well prepared. MCA has released a technical bulletin concerning snow retention and the proper design and use of snow retention devices when a metal roof is involved called Qualifying Snow Retention Systems for Metal Roofing.

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METALCON LIVE – It’s a Wrap!

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METALCON LIVE reporting from Day 3 of METALCON 2018, held October 10-12 at the Charlotte Convention Center in Charlotte, North Carolina.

METALCON 2018 was filled with 3 jam-packed days of non-stop action.  Celebrating its 28th year, attendees and exhibitors were treated to a new and exciting “Total Experience.”  METALCON LIVE features insight into this new design with Claire Kilcoyne, METALCON Show Director.  In the video she explains, “The decision to create the ‘Total Experience’ came from wanting to give the attendees and exhibitors the opportunity to experience it all.” With everything located on the show floor, attendees and exhibitors alike could take mini breaks to learn from industry experts.

The Metal Roofing Championship Games wrapped up its 5th year and awarded a total of $8,500 to its winners.  Eight teams of two competed in five “competitions” inspired by this year’s theme “The MCA Rev ‘Em Up Championship Roofing Games.”  Each competition paid $500 to the winning team. Top awards each day included a “daily points award” of $750.  The winner on Wednesday was Matt Cox and Justin Hopta of Thomas Phoenix International and on Thursday, Joe Arnold and Mike Milligan, also of Thomas Phoenix International.  On Friday, both teams came together in a face-off where Cox and Hopta, last year’s championships, were victorious once again in taking home the MCA METALCON National Metal Roofing Championship title and $2,000.  Thank you to all who participated and spectated.

Now that METALCON 2018 has wrapped up, show designers are already busy working on plans for next year’s METALCON 2019, set to take place in the “Steel City,” Pittsburg, Pennsylvania, October 16 – 18, 2019.

If you joined us at METALCON this year, please share your experience at #METALCON18!

 

Magnificent Metal Monday … METALCON 2018 Post Show

recovery

re·cov·er·y /rəˈkəv(ə)rē/  – noun  1. a return to a normal state of health, mind, or strength

After a week-long post-show recovery and reprieve, blogging is back in action with exciting METALCON 2018 updates!  Despite Hurricane Michael “breezing” by Charlotte, METALCON attendees and exhibitors were treated like royalty in the “Queen’s City.”

METALCON 2018 offered attendees and exhibitors three jam-packed days of networking, learning, spectating, photo-snapping, donating and overall, celebrating an industry “built by hand.” Launching a new format can be risky, but METALCON show director, Claire Kilcoyne, “felt it was time to shake things up.” Claire explains, “With all of the exhibits Continue reading

LIVE from METALCON 2018 – Day 2

As Hurricane Michael blew passed Charlotte today, METALCON continued to “Buzz!”  Dan DiMicco, former CEO of NUCOR Steel and trade advisor to the Trump Administration, kicked things off this morning with a lively Keynote Address to over 200 engaged attendees interested in learning about the state of the US economy, Continue reading

LIVE from METALCON Day 1

Coming to you live from the Charlotte Convention Center in Charlotte, North Carolina where METALCON was all “a buzz!” While the forecast outside may be rainy, it was bright and sunny inside the convention center at the show, celebrating its 28th year!  Sixteen-year NFL veteran and former five-time pro bowl, three-time all-pro receiver for the Carolina Panthers, Steve Smith Sr. kicked things off this morning when he presented Continue reading

LIVE from METALCON 2018

METALCON 2018 IS HERE!

CHARLOTTE CONVENTION CENTER, CHARLOTTE, NORTH CAROLINA

We have arrived!  Finishing touches are being done to the show floor!  On-site registration has officially opened!

The show opens tomorrow, Wednesday, October 10, as Steve Smith Sr., former NFL Pro Bowler with the Carolina Panthers, delivers his Keynote Address on “Perseverance, Teamwork and Overcoming Obstacles” at 11:00 am.  The Exhibit Hall opens from 12:00 pm – 6:00 pm. Your TOTAL EXPERIENCE includes a 3 day Exhibit Hall pass, education sessions, access to MCA’s Metal Roofing Championship Games, Oktoberfest and more!

On-site registration opens at 8:00 am tomorrow morning. Come join the largest (and best) cross-section of metal professionals in the industry at one event!

Magnificent Metal Monday – Top 10 Reasons to be at METALCON THIS Week!

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  1. The NEW Total Experience – Pay one price and get it all AND in one place!  Exhibit Hall for 3 days, non-stop education, Keynote Address, Oktoberfest, Roofing Games, and more. LASTCHANCE to save $40 by registering on line TODAY ONLY.  Registration increases to full price on-site starting tomorrow, Tuesday, October 9 at 12:00 noon at the Charlotte Convention Center.  
  2. Iconic Keynote Addresses – INCLUDED in your Total Experience registration! NFL icon, Steve Smith Sr., will deliver his Keynote Address on “Perseverance, Teamwork and Overcoming Obstacles” on Wednesday, October 10 at 11:00 am. Steel icon, Dan DiMicco, will deliver his Keynote Address on “The Economic Plan for Growth and Global Competitiveness in the US – Implications for Steel” on Thursday, October 11 at 11:00 am. Both Keynotes will take place in the NEW METALCON Theatre located on the show floor.
  3. Dynamic Exhibit Hall – Over 250 top manufacturers on hand exhibiting their latest products and industry solutions. Celebrate “Thinking in Color” with Sherwin Williams and their newly acquired company and long-time METALCON exhibitor, Valspar (Booth #1307), at their social open to all attendees, on Thursday, October 11 from 4:00 – 6:00!
  4. 2018 MCA Metal Roofing Championship Games REV EM’ UP” FOR THE CHARLOTTE METAL SPEEDWAY!” – Watch non-stop action on the show floor as contractors compete for cash prizes! Click HERE for the schedule of events.  
  5. The Deck – Stop by to meet METALCON’s show management team, snap a photo at the photo booth, enjoy a cold beer and “give back” for a chance to win awesome raffle prizes!
  6. GIVE BACK to children this year! Join us as we raise money for the Steve Smith Family Foundation, dedicated to the health and wellness of children. For a minimum donation of $25, you’ll be entered to win raffle prizes, including a Steve Smith autographed Carolina Panther Jersey or NFL football, or two tickets to the Carolina Panthers game with a two-night hotel stay.  DONATE on-line or in person at The Deck.
  7. Learning Centers (Booths 1813 and 1837) – INCLUDED in your Total Experience registration. Offering you flexibility of choice, all-day education on a variety of topics including: Growing Your Business, Ownership/Leadership Transition, Field Techniques, Safety and much more. Click here for the full schedule.2018LearningZoneLogo
  8. Innovation Scanner Hunt – Download the METALCON APP for a chance to win cash prizes by scanning ALL 10 Innovation Stations on the show floor. Daily cash drawings will be held at The DECK (Booth #1005), provided once again by DESIGNANDBUILDWITHMETAL.COM
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  9. Metal Roof Installation Training – A METALCON Exclusive! Receive MCA’s Metal Roofing Certificate of Completion after taking this 8-hour training course offered ONLY at METALCON. Course starts tomorrow, Tuesday, October 9 at 1:00 pm.  REGISTER today!metalroofinginstallation
  10. Oktoberfest @ METALCON –  Enjoy a cold beer with exhibitors Wednesday & Thursday afternoons from 1-5pm!  Click HERE for a full schedule.  

 

JOIN US THIS WEEK AT THE CHARLOTTE CONVENTION CENTER IN CHARLOTTE, NORTH CAROLINA!  

REGISTER TODAY!

Magnificent Metal Monday

Exhibitors Set to Put the Pedal to the Metal at METALCON 2018

METALCON is the one event that attracts the most metal professionals in the industry. Over 250 exhibiting companies will be on hand next week at METALCON 2018 eager to share their new product information with show attendees. Your “Total Experience” registration includes entrance to the Exhibit Hall for all three days of the show. The redesigned FLOOR PLAN features a new “power aisle” Continue reading

Looking for a “Few More Good Teams” to compete in METALCON Roofing Games

MCA Games Announcement

Show off your roofing skills at METALCON 2018 and you will have the chance of winning up to $8,500!  The MCA Metal Roofing Games take place directly on the show floor at METALCON so conveniently located near all of the exhibits and education sessions.  Join us at this year’s “Total Experience” in Charlotte, North Carolina, October 10-12, 2018.  Click HERE to register your team to compete in the Roofing Games.

Take advantage of our current “BACKTOSCHOOL” offer and receive 40% off registration.  Click HERE to register.  Good through September 30 so register today!

 

 

METALCON’S Total Experience is all the BUZZ!

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Check out the METALCON 2018 Total Experience gone live!  Pay one price and get access to nearly 300 exhibitors, Keynote Addresses, non-stop education, chances to win cash prizes at the Innovation Stations, MCA Metal Roofing Championship Games, Oktoberfest, and more!  All at one price and all in one place – on the show floor!

Only 45 days until the the metal construction industry’s largest international event for metal construction products, technologies and solutions convenes at the Charlotte Convention Center in Charlotte, North Carolina October 10-12, 2018!  Make your plans to join us!

REGISTER TODAY!

Industry experts will lead Education Sessions at METALCON 2018

METALCON’s commitment to the metal industry goes beyond the exhibits.  The annual trade show aims to provide you with an overall experience, including education and training programs.  Most of the education sessions are included in your new Total Experience registration with a handful of more extensive special programs available at an additional cost.

As previously announced, METALCON will launch a redesigned show this year with everything located in one place – on the show floor!  The Keynote addresses, General Sessions and Learning Centers will be included in your registration so, as an attendee, it will be more convenient to take advantage of these education opportunities in between visiting with exhibitors.  Conveniently located off the center aisle, it will be easy to locate the new METALCON Theatre and Learning Centers.  Check out our new FLOOR PLAN.

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Magnificent Metal Monday

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GLOBAL INSULATED METAL PANELS MARKET RESEARCH REPORT 2018 SHOWS GROWTH OPPORTUNITY

Insulated metal panels are making headlines with the release of the Global Industrial Insulated Metal Panel Market Research Report 2018.  The report studies the global Insulated Metal Panels market status and forecast, categorizes the market size (value & volume) by manufacturers, type, application, and region and focuses on the top manufacturers in North America, Europe, Japan, China and other regions (India, Southeast Asia, Central & South America, and Middle East & Africa).  While actual numbers have not been released to the media, the report shows anticipated growth through 2023.  Continue reading

Magnificent Metal Monday

cropped-twit-01.pngMETALCON 2018 REGISTRATION IS OPEN!  

Join us October 10-12 at the Charlotte Convention Center in Charlotte, North Carolina.

Reserve your place at METALCON’S TOTAL EXPERIENCE today!  Experience the redesigned METALCON this year with everything in one place!  We know that “time is money” so the goal is to maximize efficiency along with your return on investment by minimizing the time you spend trying to find everything.  ALL exhibits …. ALL education …. ALL keynote addresses … plus the extras you have come to love including the Metal Roofing Championship Games, The Deck, Innovation Stations Scanning Scavenger Hunt, and Oktoberfest … will ALL be located in one place on the trade show floor.  AND … for one price!

METALCON’s Total Experience will feature one inclusive cost of $95 for all three days. Experience the exhibit hall, keynote and general sessions, learning centers, Metal Roofing Games and more for one price!  REGISTER TODAY!

While you are registering, we encourage you to “Invite a Friend” to join you at METALCON.  Click on the link and send your friend or colleague all the information they need to register.

Special programs are also being offered at METALCON 2018 including Metal Roof Installation Certification Training, Best Practices for Installing and Bidding on Insulated Metal Panels, Roll Forming for the Metal Construction Industry Part I and II, MBCEA’s Controlled Decking Zone (Train the Trainer), and Soldering Techniques.  These can be selected in the registration process and if selected, include the Total Experience package.

We look forward to seeing you in Charlotte in October!

Metal Roofing Championship Games at METALCON 2018 

MRC_newBe a part of the 5TH Annual National Metal Roofing Championship Games competition to be held this October at METALCON in Charlotte, North Carolina, October 10-12, 2018.  The MCA Metal Roofing Games Task Force is now taking contestant registrations.  Ten teams of two participants each are needed for the competition. Teams should consist of players from the same company and who are planning to attend METALCON all 3 days of the event.  Deadline to pre-register is August 1! Continue reading

Metal Roof Installation Training at METALCON 2018

roofing installtionBecome a Certified Metal Roof Installer in just 2 days at METALCON 2018!  For the third consecutive year, top experts in the metal roofing industry will lead a two-day, eight-hour certification program based on MCA’s Metal Roof Installation Manual.  The Metal Roof Installation Training offers quality face-time with industry experts on substrates, safety, sealants, flashings, panel types and connections, tools, fasteners, maintenance and more. This year’s course will take place Tuesday afternoon, October 9, from 1:00 pm – 5:00 pm and Wednesday, October 10, from 10:00 am – 4:00 pm (including 2 hours on the show floor) at METALCON 2018 in Charlotte, North Carolina.  Registration in the training will also include access to the trade show for all three days!   Continue reading

METALCON Hotel Reservations Open!

METALCON 1It’s time to book your hotel accommodations for METALCON 2018 in Charlotte, NC, for October 10 – 12, 2018.  METALCON’s official housing company is NOW taking reservations.  GLOBETROTTER is the official and ONLY housing agent for the METALCON show.  If you make your reservations with any other travel company, your reservation may not be guaranteed. Continue reading

METALCON is Buzzing with News!

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METALCON is buzzing with excitement to announce NEW dynamic changes to create a more interactive event – a Total Experience.  METALCON is going to Charlotte for the first time in 28 years and it is time for a change! Show leaders have been hard at work designing a new and more engaging show format with everything located in ONE place! Once you start your day on the show floor, you stay there. No running around looking for classrooms. With everything and everyone moving at a faster pace in today’s world, this format will offer greater efficiency for an attendee.

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METALCON 2018 – Housing and Roofing Games Update

OFFICIAL METALCON HOUSING WILL OPEN MAY 1

ALERT! ALERT! ALERT!  Please watch out for imposter housing companies who are already soliciting your business to book a hotel room for METALCON.  Do not be fooled by these “fake” housing companies.  Globetrotter International is METALCON’s ONLY OFFICIAL housing company.  METALCON hotel reservations will officially open on May 1.  We ask that you please wait until then and book within the room blocks held for the trade show.  It matters and is important for the success of the show!

DREAMING OF BEING A ROOFING GAMES CHAMPION?  PRE-REGISTER TODAY! 

Be a part of the 5TH Annual National Metal Roofing Championship Games competition to be held this October at METALCON in Charlotte, NC.  The MCA Metal Roofing Games Task Force is now taking contestant registrations.  Ten teams of two participants each are needed for the competition.  Teams should consist of players from the same company and who are planning to attend METALCON all 3 days of the event.

Similar to last year, there will be five challenges each on Wednesday and Thursday, October 10 and 11. The team that scores the highest collective points each day will be required to return on Friday October 12th for a run-off competition.  The winning team on Friday will be recognized as the 2018 MCA METALCON Metal Roofing National Champion and receive a Grand Cash Prize of $2,000.  Last year, $8,500 cash was awarded over the 3-day competition.  Returning this year will be the 2017 National Champions, Matt Cox and Justin Hopta of Thomas Phoenix International.  Who wants to try their luck against the returning champs?  All MCA member companies are encouraged to recruit their customers to participate in the competition.

 

 

What’s all the “Buzz” about?

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Catch all the “buzz” in METALCONnection’s first issue of 2018 and get up to speed on plans for METALCON’s 2018 show in Charlotte, North Carolina October 10-12.  METALCON’s 2017 show was one of the largest in the show’s history, and plans are underway for this year’s show to be even more dynamic, larger, and offer the latest in products and technology.   Continue reading